MACHINE# 13747
          
          SPECIFICATIONS:
          
          220,000 TPY (Tons Per Year) WIRE ROD MILL WITH 2 NO-TWIST FINISHING TRAINS
          
          Age: 1980 - Operating until end of 2015. Plant is Still Fully Installed.
          
          Features:
          
          Roller Bearing Rougher and Intermediate Mills
          No Twist Rod Blocks with finishing speed of 35 m/sec. (6888 FPM)
          Stelmore Cooling
          
          Material:  Carbon Steel
          Billet Size: 130 mm (5.12") x 130 mm (5.12") square x 12 m (39.3 Ft.) long
          
          Final Product: 
          
          1. Coils: 6.0 mm (0.236") to 12 mm (0.472") wire rod, including pre-stressed
          
          grades
          
          Coil Weight: 400 Kg to 1000 Kg
                
          2. Bars: 8 mm (0.315") to 32 mm (1.26") in 12 meter (39.37 Ft.) lengths
          
          Equipment:
          
          Pusher Type Reheat Furnace:  80 TPH
          Crop & Cobble Shear
          14-Stand Roughing & Intermediate Train:
          
                  DC Motors
          Stand   KW     RPM    Roll Dia.  Roll Face   Remarks
          
          01      1100   800    450        1050        One motor driving two stands
          02                    420        1050
          03      1100   800    380        1050        One motor driving two stands
          04                    380        1050
          05      1100   800    380        1050        One motor driving two stands
          06                    380        1050
          07      1100   800    380        1050        One motor driving two stands
          08                    380        1050
          09      1350   800    320        800         One motor driving two stands
          10                    320        800
          11      1600   800    320        800         One motor driving two stands
          12                    320        800
          13      1550   800    320        800         Individually Driven
          14      1100   770    320        800         Individually Driven
          
          Two Crop/Dividing Shears between Stands 4 & 5
          Two 8-Stand No Twist Blocks preceded by Loopers and Crop and Cobble Shears
          Each Train driven by (2) 1100 KW DC Motors (total 2200 KW each block)
          Two High Pressure Water Blocks
          Two Laying Heads
          Two Stelmore Type Conveyors
          Two Mandrel Type Forming Tubs
          Coil Compactor
          Cooling bed for bars
          Laboratory, fully equipped
          Roll shop and machining shop for maintenance work and spare parts
          Electrical supply is made through main electrical transformers for 110 KV to
          
          6,3 KV and substation for distributing 6,3 KV inside the plant
          Air supply through two worm screw compressors of 19 and 23 Nmc/min and 7 bar
          Water treatment plant
          
          MACHINE SHOP:
          
          1.LATHE SNN 400xlS00 - l piece
          Power of motor 7,5 /6,1 kw
          2.LATHE SNB 400x2000 - 2 pieces
          Power of motor 7,5/6,1 kw
          3. 1.LATHE SNA 630x2000 - 3 pieces
          Power of motor 6,2 /7,7 kw
          4.LATHE SNA BOOx3000 - 2 pieces
          Power of motor 6,2/7,7kw
          S.LATHE SNAI000xSOOO - l piece
          Power of motor 6,2/7,7 kw
          6.MILL FU 36 - 2 pieces
          -surface of table 360 mm x 14000 mm
          -longitudinal stroke 900 mm
          -vertical stroke 420 mm
          -motor ;p=7,5 kw
          7.MILL FU 36 - 2 pieces
          -surface of table 360 mm x 14000 mm
          -longitudinal stroke 900 mm
          -vertical stroke 450 mm
          -motor ;p=7,5 kw
          B.MILLING MACHINE F.l.P.I000 - l piece
          -head for milling horizontal - 2 pieces
          -head for milling vertical -1 piece
          -width of table 1000 mm
          -maximum stroke of table 4915 mm
          Power motor gearing table 5,5 kw
          9. REAMING AND MILLING MACHINE A.F.D 100 - 1 piece
          Diameter of axle reaming 0 100 mm
          Diameter of plate 0500 mm
          Surface table 1100 mm x 1300mm
          Maximum load of piece 5000 kg
          10.RASPING MACHINE SPING BOO - 2 pieces
          -length stroke hammer 800 mm
          -maximum width for rasp 750 mm
          -power of motor 5,2/6,5 kw
          11. MORTISING MACHINE M 320 - 1 piece
          -maximum stroke for mortising 320 mm
          -inclination of hammer 0 Deg. + 8 Deg.
          -diameter of table 360 mm
          -maximum force of splinting
          12.MILLING MACHINE FOR GEAR F.D.BOO - l piece
          -distance between axes minimum 90mm,max.500mm
          -diameter of table 800 mm
          -diameter of boring tables {Zj160,H 6 mm
          -installed power 13,3 kw
          13.LATHE S.C. 17 - 1 piece
          -maximum diameter 1700 mm
          -diameter of table 1400 mm
          -installed power 6,7 kw
          14.RECTIFICATION UNIVERSAL MACHINE RU 350
          -diameter of stone 4007 500 mm
          -maximum diameter for rectification 350 mm
          -maximum weight piece 300kg
          -installed power 10,02 kw
          15.THERMIC TREATMENT FURNACE KS 1300/60
          T max. 1350 Deg. C
          Power 60kw
          Surface 1,3 m2
          16. THERMIC TREATMENT FURNACE KS 600/25
          T max.1350 Deg. C
          Power 25 kw
          Surface 0,6 m2
          
          ELECTRICAL SUPPLY: 
          Characteristics of equipment
          
          l.Transformer nus -FS - 2 pieces
          Power 25 MVA
          Tension 110/6,3 KV
          2.Transformer tension TECU 110 - 6 pieces
          Tension 110 KV
          .~ 3.Separator line STEP 2 M - 6 pieces
          Tension 110 KV
          Nominal current 1250 A
          4.SWITCH 10 110 with MOP 1 - 2 pieces
          Tension 110 KV
          Nominal current 1600A
          Power of breaking 6000MVA
          5.Transformer for current CESU 110 - 6 pieces
          Tension 110 KV
          Current 2x150/5/5/5/ A
          6.Discharger VA 100/10,2 - 6 pieces
          Tension 110 KV
          7.Unit CIILAS -2-10b/2500 - 2 pieces
          Tension 10 KV
          Current 2500 A
          8.Unit CIICTR -2-10b/2500 - 1 piece
          Tension 10 KV
          Current 2500 A
          9.Unit CIIL -2-10b/1250 - 12 pieces
          Tension 10 KV
          Current 1250 A
          10.Unit CIIL -2-10b/2500 - 1 piece
          Tension 10 KV
          Current 2500 A
          11.Unit CIIMD -2-10b - 2 pieces
          Tension 10 KV
          12. THREE-PHASE TRANSFORMER TTNSIU - 2 pieces
          -power 420 KVA
          -tension 6300/380 V
          13.SPOOL EXTINGUISHING BSRC - 2 pieces
          -power 415KVA
          -tension 6300/380 V
          14.THREE-PHASE TRANSFORMER TTUAL - 1 piece
          -power 1000 KVA
          -tension 6300 /380 V
          15.THREE-PHASE TRANSFORMER TTUAL - 2 pieces
          -power 1600 KVA
          -tension 6300 /380 V
          16.FILTERED INSTALLATION-COMPENSATION - l piece
          -tension 6,3 KV
          -reactive power useful 11093 KVAr
          -concertina sinusoidal filtered 5,7,11,13
          
          COOLING WATER:
          Characteristics Equipment
          
          1.COOLING CIRCUIT STANDS ROLLING MILLS
          Pumps 14 -NDS - 3 PIECES
          Flow 890 mc/h
          Pressure 4,5 atm
          Motor type p=132 KW;n=988 rot/min
          2.FILTRATION CIRCUITS INDUSTRIAL WATERS
          Electropumps CERNA200 = 3 pieces
          -flow 350mc/h
          -pressure 3,2 atm
          -rnotor p=45kw n=1500 rot/rnin
          3. COOLING CIRCUITS SAWS ROLLING MILL FOR PROFILES
          Electropumps CERNA150 = 2 pieces
          -flow 280 mc/h
          -pressure 2,5 atm
          -motor p=32 KV;n= 1500 rot/min
          4.RECIRCULATION SOLVENT WASHING-FILTRATION
          Electropumps CERNA80
          Flow 50mc/h
          Pressure 2 atm
          Motor p=7,5 kw;n= 2880 rot/min
          5.PRE-DECANTER CIRCUIT, CONTROL UNITS
          Electropumps 14 NDS= 3 pieces
          Flow 890 mc/h
          Pressure 4,5 atm
          Motor p=132 kw;n= 988 rot/min
          6. WASHING CIRCUIT FOR DRAIN SCRAP FURNACE ROLLING MILL PROFILES
          Electropumps CERNA200 = 2 pieces
          Flow 350 mc/h
          Pressure 3,2 atm
          Motor p=45 kw;n= 1500 rot/min
          7.COOLING CIRCUIT ROLLING MILL PROFILES FURNACE
          Electropumps CERNA200= 2 pieces
          Flow 350 rnc/h
          Pressure 3,2 atm
          Motor p=45 kw;n= 1500 rot/min
          8. COOLING CIRCUIT ROLLING MILL FOR WIRE
          Pumps 14 NDS= 2 pieces
          Flow 890 mc/h
          Pressure 4,5 atm
          Motor p=132 kw;n= 988 rot/rnln
          
          PNEUMATIC SUPPLY:
          Characteristics of equipment
          
          1.SUPERCHARGER 1 V 15/7 = 2 pieces
          Maximum pressure =7 atm
          Flow 15 mc/min
          Motor type MSI p=100 kw;n=300 rot/ruin
          2.SUPERCHARGER 2 V 30/7= 1 piece
          Maximum pressure =7 atm
          Flow 30 mc/min
          Motor type MSI p=200 kw;n=300 rot/min
          
          MICRO ROLLING MILL:
          
          1.Heating furnace half-finished:
          -capacity: 200kg/hour
          -fuel: marsh gas
          -type torch: Garet 40
          2.Stand of rolling trio-frame closed with cylinders (2) 320 mm x 800 mm
          3.Gearing stand
          4.Electric motor 90kw
          
          ROD STRAIGHTENING MACHINES:
          
          No. pieces: 2
          Type: Delisi with rotor and float for straighten
          Range: (2) 6mm- (2) 12 mm plain reinforcing steel and ribbed steel
          Straighten speed:O,5 -1,5 m/s
          Productivity: 500-1500kg/hour
          Lengths for cutting: 2-12 m
          
          CONTROL OF QUALITY DEPT.-LAB
          Equipment-characteristics
          
          1. TENSILE STRENGTH TESTER - 2 pieces
          -maximum load 10tf (3 areas 2 tf,5tf,l0tf)
          -hydraulic actioning
          -feeding 380V/50Hz
          2.TENSILE STRENGTH MACHINE - 1 piece
          r>: -maximum load 60tf (3 areas 12 tf,30tf,60tf)
          -hydraulic actioning
          -feeding 380V/50Hz
          3.TRANSVERSAL PLANING MACHINE S 425C
          -maximum length for plan 425 mm
          -maximum stroke 425 mm
          -electrical actioning 2,2 kw/380V/50Hz
          4.Alternatively saw
          -maximum diameter for processed 300 mm
          -electrical action 380 V/50Hz
          5.DRILLING MACHINE
          -power of motor 1,35 KW/380v/50Hz
          6. UNIVERSAL MILLING MACHINE
          -power of motor 3,45 kw/380V /50Hz
          7.LATHE SNA 400x2000
          Power of motor 7,5 /6,1 KW/380v/50Hz
          
          8.SPECTROMETER:
          -Type FSQ
          -processing of data on computer
          -annexes: argon pipe/installation for cleaning argon/computer/grinding machine
          
           ** SPECIFICATIONS SUBJECT TO REVISIONS **
          
           ** SPECIFICATIONS SUBJECT TO VERIFICATION BY PURCHASER **
          
           ** PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE **
          
          
          

Machinery International Corp
20 Commerce Dr North Branford CT 06471-1250
Tel: 203-484-0400 Fax: 203-484-4499
Email (Request Quote): sales@machyintl.com
Web: www.machyintl.com